China manufacturer Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110

Product Description

Product Description

1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;

Detailed Photos

For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155

Product Parameters

Packaging & Shipping

plastic bag+carton+ OSB Case

Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.

Our Advantages

Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers.
(01)Assembled workshop

(02)Punching plate workshop

(03)Plate fabrication workshop

(04)Heat treatment workshop

(05)Shot peening workshop

(06) our warehouse

After Sales Service

Our products can be repaired or replaced the new parts with free cost in six months. 

 

Material: Alloy
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: 101.60mm
Feature: Heat Resistant
Pin Length: 107mm
Customization:
Available

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Customized Request

welded chain

How do welded chains perform in continuous operation and frequent starts/stops?

Welded chains are designed to perform reliably in continuous operation and frequent starts/stops, making them suitable for various industrial applications with demanding operational requirements. Here’s how welded chains handle such conditions:

  • High Durability: Welded chains are typically made from durable materials like carbon steel or alloy steel, allowing them to withstand continuous operation and frequent stops without experiencing premature wear or failure.
  • Smooth Operation: Well-manufactured welded chains offer smooth and consistent movement, reducing jolts and stress during starts and stops, which helps prevent sudden impacts on the chain and other connected components.
  • Proper Lubrication: Regular lubrication of the welded chain’s moving parts reduces friction and wear, ensuring smooth operation even during continuous use and frequent starts/stops.
  • Heat Treatment: Some welded chains may undergo heat treatment processes to enhance their hardness and wear resistance, further improving their ability to handle continuous operation and frequent stops.
  • Load Distribution: Welded chains distribute loads evenly across their links, minimizing stress concentrations and improving their fatigue resistance, which is essential for continuous and repetitive operation.
  • Quality Manufacturing: Properly manufactured welded chains undergo stringent quality control measures to ensure their reliability and performance under challenging operational conditions.
  • Regular Inspection and Maintenance: Periodic inspection and maintenance are vital to detect any signs of wear, deformation, or damage that may occur during continuous use and frequent starts/stops. Timely maintenance can extend the chain’s service life and prevent unexpected failures.
  • Compatibility with Machinery: Welded chains are designed to work seamlessly with various types of machinery and equipment, making them suitable for continuous operation and frequent starts/stops in industrial settings.

Considering these factors, welded chains demonstrate excellent performance in continuous operation and frequent starts/stops, making them a reliable choice for material handling, conveyor systems, and other applications that require continuous and repetitive movement of loads.

welded chain

Can welded chains be used in the automotive manufacturing and assembly lines?

Yes, welded chains are commonly used in automotive manufacturing and assembly lines for various essential applications. Here’s how they are utilized in this industry:

  • Conveyor Systems: Welded chains are employed in conveyor systems to transport automotive components and parts between different stages of the assembly process.
  • Robotic Handling: In automated automotive assembly lines, welded chains are used in robotic handling equipment to move and position parts accurately and efficiently.
  • Body-in-White (BIW) Welding: Welded chains play a crucial role in BIW welding fixtures, ensuring precise alignment and positioning of car body components during welding processes.
  • Overhead Conveyors: Welded chains are utilized in overhead conveyors to move vehicle components along the assembly line without taking up valuable floor space.
  • Pallet Handling: Automotive parts are often transported on pallets, and welded chains are used in pallet handling systems for smooth and reliable movement.
  • Transfer Systems: Welded chains facilitate the transfer of automotive parts between different workstations and assembly stations.
  • Painting and Coating Lines: Welded chains are used in painting and coating lines to move car bodies through the painting and finishing processes.
  • Testing and Inspection Equipment: Welded chains are utilized in testing and inspection equipment to move vehicles through quality control processes.
  • Engine and Powertrain Assembly: In engine and powertrain assembly lines, welded chains are used in various equipment and fixtures to ensure precise alignment and positioning of components.
  • End-of-Line Testing: Welded chains are used in the end-of-line testing process to transport vehicles through final inspections and quality checks.

Welded chains are preferred in the automotive industry for their strength, durability, and ability to handle continuous and demanding operation. Their reliability and efficiency contribute to the smooth functioning of automotive manufacturing and assembly lines, ensuring the timely production of high-quality vehicles.

welded chain

Can welded chains be repaired or must they be completely replaced when damaged?

Whether welded chains can be repaired or need complete replacement depends on the extent and nature of the damage they have incurred. Here are some considerations:

  • Minor Damage: If the damage is minor, such as a few broken links or slight deformation, it may be possible to repair the welded chain. A skilled welder can mend the chain by re-welding the broken links or reshaping the deformed sections.
  • Major Damage: If the chain has suffered significant damage, such as severe elongation, extensive wear, or multiple breaks in critical areas, repair may not be a viable option. In such cases, complete replacement is the safest choice to ensure the chain’s structural integrity and performance.
  • Material Consideration: The material of the welded chain also plays a role in determining whether it can be repaired. For example, stainless steel and alloy steel chains are more amenable to repairs compared to chains made from other materials like brass or plastic.
  • Manufacturer’s Guidelines: Always refer to the manufacturer’s guidelines and recommendations regarding repairs. Some manufacturers may provide specific instructions on when and how repairs can be performed, while others may advise against repairs altogether.
  • Professional Assessment: When in doubt, seek the opinion of a professional who is experienced in working with welded chains. They can assess the damage and advise you on the best course of action.

It’s essential to prioritize safety and consider the intended application when deciding whether to repair or replace a damaged welded chain. While small repairs can extend the life of the chain, major damage or structural issues may warrant complete replacement to avoid potential hazards and ensure reliable performance.

China manufacturer Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110  China manufacturer Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110
editor by CX 2023-08-07

Welded Chain

As one of the leading welded chain manufacturers, suppliers, and exporters of mechanical products, We offer welded chain and many other products.

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