China manufacturer Drop Forged Welded Steel Mill Chain of Scraper for Mining Conveyors

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

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Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: 10160, 14218, 14226, 20028, 26014, 142n, 150d, S30
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

welded chain

What are the noise and vibration characteristics of welded chains during operation?

During operation, welded chains can exhibit certain noise and vibration characteristics, which can vary based on factors such as the design, material, lubrication, and the specific application. Here’s a detailed look at these characteristics:

  • Noise Generation: Welded chains can produce noise during operation, especially when there is insufficient or improper lubrication between the chain links and other components. Regular and appropriate lubrication can help reduce friction and minimize noise levels.
  • Vibration: Welded chains may experience vibration during operation, particularly if there are irregularities in the chain’s construction or if the chain is subjected to varying loads. Proper tensioning and alignment of the chain can help reduce vibration.
  • Impact Noise: In some applications, such as when the chain engages with sprockets or other components, impact noise can occur. This can be mitigated by using well-maintained sprockets with properly matched chain characteristics.
  • Material and Design: The material and design of the welded chain can influence its noise and vibration characteristics. Chains made from materials with good damping properties may reduce noise and vibration levels.
  • Environmental Factors: The operating environment can also affect the noise and vibration levels of welded chains. For example, dusty or dirty environments can impact the chain’s performance and increase noise.
  • Preventive Maintenance: Regular inspection and maintenance play a crucial role in minimizing noise and vibration. Proper lubrication, tensioning, and replacement of worn components can help keep the chain operating smoothly and quietly.
  • Application-Specific Considerations: Different applications may have specific noise and vibration requirements. For example, in some industries like food processing or precision machinery, reducing noise and vibration might be a critical consideration.

Overall, noise and vibration characteristics in welded chains can be managed and minimized through proper maintenance, appropriate material selection, and considering the specific needs of the application. Addressing these factors ensures the welded chain operates efficiently and quietly in various industrial settings.

welded chain

Can welded chains be used in the automotive manufacturing and assembly lines?

Yes, welded chains are commonly used in automotive manufacturing and assembly lines for various essential applications. Here’s how they are utilized in this industry:

  • Conveyor Systems: Welded chains are employed in conveyor systems to transport automotive components and parts between different stages of the assembly process.
  • Robotic Handling: In automated automotive assembly lines, welded chains are used in robotic handling equipment to move and position parts accurately and efficiently.
  • Body-in-White (BIW) Welding: Welded chains play a crucial role in BIW welding fixtures, ensuring precise alignment and positioning of car body components during welding processes.
  • Overhead Conveyors: Welded chains are utilized in overhead conveyors to move vehicle components along the assembly line without taking up valuable floor space.
  • Pallet Handling: Automotive parts are often transported on pallets, and welded chains are used in pallet handling systems for smooth and reliable movement.
  • Transfer Systems: Welded chains facilitate the transfer of automotive parts between different workstations and assembly stations.
  • Painting and Coating Lines: Welded chains are used in painting and coating lines to move car bodies through the painting and finishing processes.
  • Testing and Inspection Equipment: Welded chains are utilized in testing and inspection equipment to move vehicles through quality control processes.
  • Engine and Powertrain Assembly: In engine and powertrain assembly lines, welded chains are used in various equipment and fixtures to ensure precise alignment and positioning of components.
  • End-of-Line Testing: Welded chains are used in the end-of-line testing process to transport vehicles through final inspections and quality checks.

Welded chains are preferred in the automotive industry for their strength, durability, and ability to handle continuous and demanding operation. Their reliability and efficiency contribute to the smooth functioning of automotive manufacturing and assembly lines, ensuring the timely production of high-quality vehicles.

welded chain

Advantages of Using a Welded Chain in Material Handling and Conveyors

Welded chains offer several advantages that make them well-suited for material handling and conveyor applications. Here are some of the key benefits:

1. High Strength: Welded chains are constructed using welded links, which results in a strong and durable chain that can handle heavy loads and withstand the stresses of material handling operations.

2. Reliable Performance: The welded joints in these chains provide a reliable and secure connection, reducing the risk of chain failure or breakage during operation.

3. Resistance to Wear: Welded chains are designed to be highly resistant to wear and abrasion, ensuring a longer service life and reduced maintenance requirements.

4. Smooth Conveying: The uniform and precise construction of welded chains ensures smooth movement and consistent conveying of materials, making them suitable for conveying applications.

5. Wide Range of Load Capacities: Welded chains are available in various sizes and configurations, allowing for a wide range of load capacities to accommodate different material handling needs.

6. Customization Options: While welded chains are often available in standard sizes, manufacturers can provide some level of customization to meet specific conveyor requirements.

7. Cost-Effective: Welded chains offer a cost-effective solution for material handling systems, providing excellent performance and durability at a reasonable price point.

8. Reduced Downtime: With their reliable construction and resistance to wear, welded chains can help minimize downtime by reducing the frequency of maintenance and replacement.

9. Low Maintenance: Once installed, welded chains generally require minimal maintenance, contributing to increased productivity and efficiency in material handling operations.

10. Versatility: Welded chains can be used in various material handling and conveyor applications, including assembly lines, packaging systems, bulk material handling, and more.

Overall, the advantages of using welded chains in material handling and conveyors make them a popular choice for many industries. However, it’s essential to consider specific application requirements and consult with experts to select the most suitable chain type for optimal performance and efficiency in a given material handling system.

China manufacturer Drop Forged Welded Steel Mill Chain of Scraper for Mining Conveyors  China manufacturer Drop Forged Welded Steel Mill Chain of Scraper for Mining Conveyors
editor by CX 2024-05-08

Welded Chain

As one of the leading welded chain manufacturers, suppliers, and exporters of mechanical products, We offer welded chain and many other products.

Please contact us for details.

Manufacturer supplier exporter of the welded chain.